Modification of the rice combine harvester for cutting and binding wheat crop

Until now, wheat has been threshed using stationary thresher machines to meet the farmers' need for a fine straw to feed their livestock, and the farmers require a cutting and binding machine to harvest the wheat crop. Therefore, this paper aims to maximize the utilization of the Japanese rice combine harvester by making modifications to make it suitable for cutting and binding wheat. The modifications involved removing the threshing and cleaning device, replacing it with a binding mechanism, and modifying the feeding and guidance system for vertically transferring the harvested wheat to the binding device. The experiments were executed to assess the modified machine's performance under four different machine's forward speeds (1.65, 2.10, 2.90, and 3.80 km/h), three average weights of the bundle (3, 5, and 7 kg), and three fall heights for wheat bundles (30, 40, and 50 cm). The modified machine was evaluated regarding binding efficiency, number of bundles per hour, total grain losses, field capacity and efficiency, power and energy requirements, and total operating costs. The results revealed that the maximum binding efficiency was 98.80% achieved at 1.65 km/h forward speed, bundle's weight of 3 kg, and bundle's fall height of 30 cm. In addition, under the conditions mentioned earlier, the number of bundles per hour, total grain losses, field capacity and efficiency, power and energy requirements, and total operating costs were 722 bundles/h, 2.83%, 0.189 ha/h, 81.8%, 11.07 kW, 58.57 kW.h/ha, and 2220.40 EGP/ha (similar to 74.01 USD/ha) respectively.