A new analytical ICCE and force prediction model for wide-row machining of free-form surface

被引:1
|
作者
Guo, Minglong [1 ]
Wei, Zhaocheng [1 ]
Wang, Jia [1 ]
Wang, Minjie [1 ]
Wang, Xiaoyu [1 ]
Liu, Shengxian [1 ]
机构
[1] Dalian Univ Technol, Key Lab Precis & Nontradit Machining Technol, Minist Educ, Dalian 116024, Peoples R China
基金
中国国家自然科学基金;
关键词
Flat-end mill; Wide-row machining; In-cut cutting edge (ICCE); Free-form surface; Cutting force; CUTTER-WORKPIECE ENGAGEMENT; CUTTING FORCE; MILLING PROCESS; SIMULATION;
D O I
10.1007/s12206-022-1202-7
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Cutting force is the most intuitive reflection of various influencing factors in the milling process, which is important for improving machining quality and efficiency. For the wide-row milling with flat-end mill of free-form surface, an analytical in-cut cutting edge (ICCE) algorithm is studied in detail, and overall cutting force model is further constructed. The cutter location points along tool path are discretized into small oblique planes. Taking the oblique plane machining as the new object, the relative position of flat-end mill and workpiece in five-axis machining is defined parametrically. By constructing a semi-enclosed space in which the cutting edge participates in cutting, the ICCE is directly obtained. By analyzing the cutting force of oblique plane, the cutting force model of free-form surface can be established by spatial coordinate transformation. The simulation and experiment have demonstrated the correctness and effectiveness of the proposed ICCE algorithm and force prediction model.
引用
收藏
页码:7 / 16
页数:10
相关论文
共 50 条
  • [21] Analytical cut geometry calculation for multi-pass rough milling of a free-form surface machining
    Hendriko, H.
    Kiswanto, G.
    Akhyan, A.
    Zaira, J. Y.
    Idris, I.
    JOURNAL OF MECHANICAL ENGINEERING AND SCIENCES, 2021, 15 (01) : 7837 - 7845
  • [22] Prediction of machining errors for free-form surfaces based on an improved grey model (1, N)
    Ma, Dayang
    Chen, Yueping
    International Journal of Metrology and Quality Engineering, 2024, 15
  • [23] Free-form surface machining error compensation applying 3D CAD machining pattern model
    Poniatowska, Malgorzata
    COMPUTER-AIDED DESIGN, 2015, 62 : 227 - 235
  • [24] New possibilities of machining and electrodischarge alloying of free-form surfaces
    Nowicki, B
    Pierzynowski, R
    Spadlo, S
    JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2001, 109 (03) : 371 - 376
  • [25] Machining of free-form surfaces. Part I: Analytical chip load
    Ozturk, B.
    Lazoglu, I.
    INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2006, 46 (7-8): : 728 - 735
  • [26] Feedrate scheduling strategy for free-form surface machining through an integrated geometric and mechanistic model
    Liqiang Zhang
    Jingchun Feng
    Yuhan Wang
    Ming Chen
    The International Journal of Advanced Manufacturing Technology, 2009, 40 : 1191 - 1201
  • [27] The calculation of path interval and the avoidance of collision for the machining of free-form surface
    Yang, C
    Qin, D
    ADVANCES IN MANUFACTURING TECHNOLOGY - XVII, 2003, : 291 - 296
  • [28] Feedrate scheduling strategy for free-form surface machining through an integrated geometric and mechanistic model
    Zhang, Liqiang
    Feng, Jingchun
    Wang, Yuhan
    Chen, Ming
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2009, 40 (11-12): : 1191 - 1201
  • [29] A model-based monitoring and fault diagnosis methodology for free-form surface machining process
    Zhu, RX
    DeVor, RE
    Kapoor, SG
    JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2003, 125 (03): : 397 - 404
  • [30] Study on Dynamic Optimizing Method of Feedrate in Machining of Free-form Surface
    Li, Qilin
    Zhang, Minghui
    PROCEEDINGS OF 2009 INTERNATIONAL CONFERENCE OF MANAGEMENT ENGINEERING AND INFORMATION TECHNOLOGY, VOLS 1 AND 2, 2009, : 892 - 895