Numerical study on flow and heat transfer characteristics of rectangular mini-channel of interpolated double S turbulators

In this study, we propose a new type of small-channel plug-in, the double S turbulators, for passive heat transfer enhancement to improve the flow and heat transfer performance of the fluid in the channel. In the range of Reynolds number 254.51 similar to 2545.09, under constant wall temperature heating conditions, the effects of interpolated double S turbulators with different long axial radii (1mm, 1.5mm, 2mm) on the average Nusselt number, pressure drop, total thermal resistance and field synergy number in the rectangular mini-channel were studied. The simulation results show that compared with the smooth rectangular mini-channel, after interpolating double S turbulators with different long axial radii (1mm, 1.5mm, 2mm), the average Nusselt number increased by 81.74%similar to 101.74%, 71.29%similar to 94.06%, 67.16%similar to 88.48%, the total thermal resistance decreased by 45.1%similar to 50.72%, 41.72%similar to 48.74%, 40.28%similar to 47.2%, and the number of field synergies increased by 85.58%similar to 111.65%, 74.1%similar to 102.6%, 69.64%similar to 96.12%. At present, there are few studies on the boundary condition of constant wall temperature, and this paper supplements the research on this aspect. At the same time, the heat transfer performance of the rectangular mini-channel of the interpolated double S turbulators is stronger than that of the ordinary smooth rectangular mini-channel, which not only provides a new idea for the manufacture of micro heat dissipation equipment, but also improves the heat transfer performance of micro heat dissipation equipment and improves its work efficiency. According to the simulation data, the prediction formula of average Nusselt number and pressure drop was established by nonlinear regression method, which can be used to predict the flow and heat transfer characteristics of the rectangular mini-channel of the interpolated double S turbulators.