Effect of hyperfine structure on crystallization, microstructure and magnetic properties of amorphous Nd9Fe85B6 alloy

Crystallization of amorphous alloy is a commonly used method to fabricate nanocomposite permanent magnets. However, the effect of the hyperfine structures of amorphous alloy on microstructure evolution and magnetic properties of the obtained nanocomposites is far from understood. Here, amorphous Nd9Fe85B6 alloys with different hyperfine structures, i.e., different short-range orders (Rs = 0.80-0.91 nm), were prepared via melt spinning. The effects of the hyperfine structure on crystallization behavior, microstructure, and magnetic properties of the material upon thermal annealing were investigated in depth. Crystallization kinetics calculations show that a larger Rs leads to a smaller apparent crystallization activation energy, which leads to higher volume fractions of alpha-Fe and Nd2Fe14B. At the same time, a crystallizaition process dependent stage crystallization activation energy of Nd2Fe14B has been obtained, which is low at nucleation stage and increases with crystallization process, i.e. easy for nucleation but hard for growth, which leads to a smaller grain size of Nd2Fe14B. As a result, optimized magnetic properties were obtained in the sample with Rs = 0.91 nm.