A Methodology to Reduce Thermal Gradients Due to the Exothermic Reactions in Resin Transfer Molding Applications

Resin transfer molding (RTM) is among the most used manufacturing processes for composite parts. Initially, the resin cure is initiated by heat supply to the mold. The supplementary heat generated during the reaction can cause thermal gradients in the composite, potentially leading to undesired residual stresses which can cause shrinkage and warpage. In the present numerical study of these processes, a one-dimensional finite difference method is used to predict the temperature evolution and the degree of cure in the course of the resin polymerization; the effect of some parameters on the thermal gradient is then analyzed, namely: the fiber nature, the use of multiple layers of reinforcement with different thermal properties and also the temperature cycle variation. The validity of this numerical model is tested by comparison with experimental and numerical results in the existing literature.