Experimental research on thermoelectric characteristics of a thermoelectric generator with external influencing factors optimization

The external influencing factors, the thermal interface material, load-bearing brick weight, and temperature difference, of a thermoelectric generator (TEG) device were experimentally examined. The micro heat pipe array (MHPA), as one novel thermal interface material, was investigated. The multi-variable coupling approach is used to analyze the intrinsic coupling correlation of the external influencing factors. The dimensionless synthesis economic factor index was proposed to analyze the improvement of thermoelectric characteristics, which can quickly assess the contact thermal resistance of different thermal interface materials. The results showed that the load power and load voltage generally increase with increased temperature differences. The contact thermal resistance decreases with increased load-bearing brick weight, but the decrement gradually decreases. The thermal interface material plays an important role in thermoelectric characteristics. The load-bearing brick weight performs little impact on the non-thermal interface material (NTIM) scheme. The two thermal conductive silicone grease schemes noticeably reveal better thermoelectric characteristics than those of the graphite paper schemes, although the thermal conductivity of thermal conductive silicone grease are much lower than that of graphite paper. The MHPA scheme exhibit the best thermoelectric characteristics, and its dimensionless synthesis economic factor index can be up to 371.81 %.