Developing fault diagnosis algorithms presents a significant challenge for rotary bearing signals with composite defects due to their inherent characteristics of nonlinearity, time variability, instability, and uncertainty. Hence, this article proposes a novel diagnostic architecture, IRTCog, based on variable visual-angle infrared thermography (V-IRT) images and an asymmetric convolutional neural network (ACNN), so as to overcome the insufficient samples, excessive parameters, and overfitting. V-IRT images that adequately characterize composite defects are considered for model training. Besides, hybrid activation functions and asymmetric convolution processes are designed to improve the accuracy and efficiency of the diagnostic model without increasing the parameter count. Finally, transfer learning is introduced to reduce model dependence on sample size and training time. The experimental results demonstrate that the proposed method reduces the training time by 72.9% and the diagnosis accuracy is close to 99%, indicating its superiority compared with other mainstream models.
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School of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin,300350, ChinaSchool of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin,300350, China
Zhang, Long
He, Xiaolei
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Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechanical System, Tianjin University of Technology, Tianjin, 300384, ChinaSchool of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin,300350, China
He, Xiaolei
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Chen, Jianen
Liu, Jun
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机构:
Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechanical System, Tianjin University of Technology, Tianjin, 300384, ChinaSchool of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin,300350, China
机构:
Donghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Shanghai Engn Ctr Ind Big Data & Intelligent Syst, Shanghai 201620, Peoples R ChinaDonghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Zheng, Xiaohu
Liu, Xi
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Donghua Univ, Coll Informat Sci & Technol, Shanghai 201620, Peoples R ChinaDonghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Liu, Xi
Zhu, Chuangchuang
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Donghua Univ, Coll Mech Engn, Shanghai 201620, Peoples R ChinaDonghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Zhu, Chuangchuang
Wang, Junliang
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Donghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Shanghai Engn Ctr Ind Big Data & Intelligent Syst, Shanghai 201620, Peoples R ChinaDonghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Wang, Junliang
Zhang, Jie
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Donghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
Shanghai Engn Ctr Ind Big Data & Intelligent Syst, Shanghai 201620, Peoples R ChinaDonghua Univ, Inst Artificial Intelligence, Shanghai 201620, Peoples R China
机构:
China Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R ChinaChina Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R China
Jiang, Fan
Zhu, Zhencai
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China Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R ChinaChina Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R China
Zhu, Zhencai
Li, Wei
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China Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R ChinaChina Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R China
Li, Wei
Zhou, Gongbo
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China Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R ChinaChina Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R China
Zhou, Gongbo
Chen, Guoan
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China Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R ChinaChina Univ Min & Technol, Sch Mechatron Engn, Xuzhou 221116, Peoples R China