Modeling of heat transfer and fluid flow in the metal being welded during DC and HFPC TIG spot welding

被引:1
|
作者
Semenov, Oleksii [1 ,4 ]
Krivtsun, Igor [1 ]
Demchenko, Volodymyr [1 ]
Reisgen, Uwe [2 ]
Mokrov, Oleg [2 ]
Sharma, Rahul [2 ]
Sydoruk, Volodymyr [3 ]
机构
[1] EO Paton Elect Welding Inst NASU, Kiev, Ukraine
[2] Rhein Westfal TH Aachen, Welding & Joining Inst, ISF, Aachen, Germany
[3] VM Glushkov Inst Cybernet NASU, Kiev, Ukraine
[4] EO Paton Elect Welding Inst NASU, Kazymyr Malevich str 11, UA-03680 Kiev, Ukraine
关键词
Direct current; high frequency pulsed current; modeling; TIG welding; weld pool; MAGNETOHYDRODYNAMIC FLOW; NUMERICAL-SIMULATION; ELECTRIC-CURRENT; MOLTEN POOL; CONVECTION; PARAMETERS; TRANSPORT; DISCHARGE; DYNAMICS; POWER;
D O I
10.1080/10407790.2024.2302527
中图分类号
O414.1 [热力学];
学科分类号
摘要
A mathematical model of non-stationary electromagnetic, heat and mass transfer processes in the metal during high frequency pulsed current (HFPC) TIG spot welding has been proposed. A computational algorithm for the the numerical solution of the corresponding mathematical problems has been developed and implemented in Wolfram Language. A comparative analysis of the hydrodynamic and heat transfer processes in the specimen of steel S-235JR during HFPC TIG welding with 10 kHz square wave pulse current modulation and direct current (DC) TIG welding with current equal to the mean current of HFPC mode has been carried out. As simulations showed, the HFPC modulation results to appreciable weld penetration with minor influence on the radius of the fusion zone compared to the DC process.
引用
收藏
页数:16
相关论文
共 50 条
  • [31] Heat transfer and fluid flow modeling of steel-Inconel laser welding in an overlap configuration
    Le Mener, Maelenn
    Courtois, Mickael
    Daviot, Nicolas
    Carin, Muriel
    Andry, Roger
    JOURNAL OF LASER APPLICATIONS, 2024, 36 (04)
  • [32] Influencing mechanism of an external magnetic field on fluid flow, heat transfer and microstructure in aluminum resistance spot welding
    Qi, Lin
    Zhang, Qingxin
    Niu, Sizhe
    Chen, Ruiming
    Li, Yongbing
    ENGINEERING APPLICATIONS OF COMPUTATIONAL FLUID MECHANICS, 2021, 15 (01) : 985 - 1001
  • [33] Modelling of the heat transfer during the submerged are welding of large welded pipes
    Coiffier, JC
    Claeys, J
    Roger, F
    Jansen, JP
    REVUE DE METALLURGIE-CAHIERS D INFORMATIONS TECHNIQUES, 1998, 95 (01): : 75 - +
  • [34] HEAT TRANSFER DECREMENT AFFECTED BY LATERAL GAS FLOW VELOCITY IN TIG ARC WELDING
    Maeda, Yoshifunii
    Yamamoto, Shinji
    Iwao, Toni
    2016 43RD IEEE INTERNATIONAL CONFERENCE ON PLASMA SCIENCE (ICOPS), 2016,
  • [35] HEAT-TRANSFER AND FLUID-FLOW IN THE WELDING ARC
    MCKELLIGET, J
    SZEKELY, J
    METALLURGICAL TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 1986, 17 (07): : 1139 - 1148
  • [36] Heat transfer and fluid flow in arc welding with full penetration
    Chen, Y
    Cremers, CJ
    TRENDS IN WELDING RESEARCH, 1996, : 13 - 18
  • [37] Three-dimensional modeling of transient heat transfer and fluid flow during orbital gas tungsten arc welding of pipes
    Zhang, W.
    Conrardy, C.
    Harris, I.
    TRENDS IN WELDING RESEARCH, PROCEEDINGS, 2006, : 79 - 84
  • [38] A model comparison to predict heat transfer during spot GTA welding
    Dal, Morgan
    Le Masson, Philippe
    Carin, Muriel
    INTERNATIONAL JOURNAL OF THERMAL SCIENCES, 2014, 75 : 54 - 64
  • [39] METHODS OF REDUCING THE HEAT INTRODUCED INTO THE METAL BEING WELDED DURING ELECTROSLAG WELDING THICK-WALLED STRUCTURES (REVIEW)
    DUDKO, DA
    SIDORUK, VS
    TYAGUNBELOUS, GS
    TARASEVICH, NI
    AUTOMATIC WELDING USSR, 1982, 35 (10): : 36 - 38
  • [40] Numerical prediction of fluid flow and heat transfer in welding with a moving heat source
    Mundra, K
    DebRoy, T
    Kelkar, KM
    NUMERICAL HEAT TRANSFER PART A-APPLICATIONS, 1996, 29 (02) : 115 - 129