Magnetic Integration for Multiple Resonant Converters

A universal integration method for the magnetic components (MCs) of multiple resonant converters is proposed in this article. Two rules for integration of multiple independent MCs are summarized, one of which is to keep functional independent of MCs after integration, while the other is to achieve lower loss and volume through integration. Following the proposed rules and by dividing an MC into winding-part and nonwinding-part, integration is achieved by sharing the nonwinding-part of the MCs. An input-series output-parallel (ISOP) resonant converter is taken as an example to show how integration is accomplished step by step. It is shown that, both volume and loss of the magnetic cores are reduced after integration of all the high frequency transformers and inductors. Detailed theoretical analysis, finite element analysis simulations and comparisons have been presented. A 600 V-800 V input, 28 V/2000 W-output ISOP resonant converter was built. Experimental results have been provided to verify the effectiveness and feasibility of the proposed integration methods.