The mechanism of NOx removal in the sintering process based on source reduction of carbon emissions

This study systematically investigates the mechanism of NOx emissions during the sintering process, with a focus on the utilization of biochar as an auxiliary fuel to replace a portion of the coke traditionally used in iron ore sintering. The research involved the simulation of sintering raw material ratios using iron ore, biochar, and coke powder. Substitution levels of biochar for coke were set at 0%, 20%, 40%, 50%, 60%, 80%, and 100%. NOx emissions during the sintering process were monitored using a sintering flue gas detection system. Simultaneously, a comprehensive analysis of the sintered ore was conducted with the aim of producing samples that meet sintered ore requirements while reducing NOx emissions. Experimental results revealed that when biomass charcoal substitution for coke reached 50%, the lowest NO emissions were observed during the sintering process, with a reduction of over 90% in accumulated NO emissions in the exhaust gas. In this process, due to the participation of biochar, CO2 emissions were reduced by approximately 50% compared to traditional sintering processes. The study also analyzed the physicochemical properties of the sintered ore using methods such as XRD, Raman, FTIR, and Vickers hardness testing. The results indicated that the hardness fluctuated within the range of 610 to 710N for sintered products with different levels of biochar substitution, and there were minimal changes in Fe element content and crystal phase transformations.