Experimental and numerical study on weld strengths of built-up steel box columns

This study investigates the demands generated in the panel zone of welded steel built-up box columns with fillet and complete joint penetration (CJP) groove welds, which are mainly used as columns in steel moment-resisting frames. The motivation for this study stems from the a 360-16 specification for structural steel building, which requires the joining of flange and web plates of box columns with CJP groove welds within a zone extending 12 in. above the upper beam flange and 12 in. below the lower beam flange in special and intermediate steel moment frames. Laboratory experiments have been conducted to examine the strength of these welds under pure shear forces. For this purpose, two laboratory specimens, one with fillet welds and the other with CJP groove welds, have been designed, and the strength of these welds were equal to each other in pure shear force conditions. The fillet weld specimen has resisted up to 1670 kN in the pure shear test, and the CJP groove weld has resisted up to 1520 kN. The entire loading process of each specimen was characterized by employing the digital image correlation (DIC) technique, which enabled the extraction of strain values throughout. Numerical modeling is validated in Abaqus software using experimental results, with comprehensive analyses on force displacement diagrams and rupture. The outcomes of the tests conducted have shown that the demands generated in the panel zone of the built-up steel box welded sections are satisfactorily tolerated by both fillet and CJP groove welds.Research significance: The significance of this study can be elaborated in multiple aspects. Firstly, it introduces an innovative test setup meticulously designed to replicate the behavior of welded built-up box columns with corner joints to steel plates. This advanced experimental arrangement not only facilitates the current study, but also serves as a versatile tool for conducting forthcoming experiments, allowing for meaningful comparisons and further exploration of diverse phenomena within the field. Secondly, the deliberate imposition of uniform demands on both types of welds during the study enables a comprehensive examination of their behavioral characteristics. This comprehensive analysis contributes to a more profound comprehension of welds performance under identical conditions, thereby enhancing our knowledge within the field. Finally, the research outcome, which reveals that fillet welds exhibit almost identical load-bearing capacity in comparison to CJP groove welds, bears substantial practical significance for the construction industry. This finding has the potential to instigate more cost-effective and efficient welding practices, which are paramount for maintaining the structural integrity of steel structures.In summary, this study makes a noteworthy contribution to the scientific community by presenting an innovative test setup, deepening the knowledge of weld performance, and suggesting practical enhancements in welding methodologies. These collective contributions serve to elevate the field of structural engineering, promoting advancements in construction practices.