Hydride-Induced Responses in the Mechanical Behavior of Zircaloy-4 Sheets

This study aimed to investigate the impact of hydrogen content, up to 1217 ppm, on the mechanical properties of Zircaloy-4, with a particular focus on the formation and impact of hydrides. Tensile specimens were tested across a range of temperatures and hydrogen concentrations. The results revealed a pronounced ductile-to-brittle transition associated with hydride formation. When the hydrogen content in the specimens ranged between 700 and 850 ppm, a ductile-to-brittle transition was observed at temperatures of 25 degrees C, 50 degrees C, and 75 degrees C. At 25 degrees C, the ultimate tensile strength (UTS) of Zircaloy-4 linearly increased as the hydrogen concentration rose from 0 to 1217 ppm H. However, at higher temperatures, the behavior of UTS became more complex, especially in the hydrogen concentration ranges of 500-850 ppm H. Elongation (EL) in the hydrided specimens was affected by both temperature and hydrogen concentration. As hydrogen concentration increased, there was a noticeable decline in uniform EL, while non-uniform EL showed even more significant reductions. Scanning electron microscopy (SEM) analysis of the fracture surfaces revealed that quasi-cleavage features became evident when the hydrogen content reached 850 ppm H, across all tested temperatures. These findings not only provide a quantitative assessment of the safety implications of Zircaloy-4 in nuclear reactor applications but also highlight the importance of the hydrogen charging process and mechanical testing in understanding its mechanical behavior.