Numerical Filling Simulation of Injection Molding Using Three-Dimensional Model

Most injection molded parts are three-dimensional, with complex geometrical configurations and thick/thin wall sections. A 3D simulation model will predict more accurately the filling process than a 2.5D model. This paper gives a mathematical model and numeric method based on 3D model, in which an equal-order velocity-pressure interpolation method is employed successfully. The relation between velocity and pressure is obtained from the discretized momentum equations in order to derive the pressure equation. A 3D control volume scheme is employed to track the flow front. Th e validity of the model has been tested through the analysis of the flow in cavity.