A Review of Advanced Roll-to-Roll Manufacturing: System Modeling and Control

被引：1

作者：

Martin, Christopher ^{[1
]}

Zhao, Qishen ^{[1
]}

Patel, Anjali ^{[2
]}

Velasquez, Enrique ^{[1
]}

Chen, Dongmei ^{[1
]}

Li, Wei ^{[1
]}

机构：

[1] Univ Texas Austin, Walker Dept Mech Engn, 204 E Dean Keeton St, Austin, TX 78712 USA

[2] Univ Texas Austin, McKetta Dept Chem Engn, 204 E Dean Keeton St, Austin, TX 78712 USA

来源：

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME | 2025年 / 147卷 / 04期

基金：

美国国家科学基金会;

关键词：

roll-to-roll manufacturing; flexible electronics; flexible solar cells; transfer printing; battery manufacturing; 2D materials; modeling and control; advanced materials and processing; control and automation; machine tool dynamics; modeling and simulation; nontraditional manufacturing processes; ORGANIC SOLAR-CELLS; GRAPHENE; TENSION; COPPER; DISTURBANCE; STRATEGIES; CATHODE; GROWTH; FILM;

D O I：

10.1115/1.4067053

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

Roll-to-roll (R2R) manufacturing is a highly efficient industrial method for continuously processing flexible webs through a series of rollers. With advancements in technology, R2R manufacturing has emerged as one of the most economical production methods for advanced products, such as flexible electronics, renewable energy devices, and 2D materials. However, the development of cost-effective and efficient manufacturing processes for these products presents new challenges, including higher precision requirements, the need for improved in-line quality control, and the integration of material processing dynamics into the traditional web handling system. This paper reviews the state of the art in advanced R2R manufacturing, focusing on modeling and control, and highlights research areas that need further development.

引用

页数：14

共 50 条

[41] Roll-to-roll imprint for high precision grating manufacturing
Liu Hongzhong
Shi Yongsheng
Yin Lei
Jiang Weitao
Lu Bingheng
Engineering Sciences, 2013, 11 (01) : 39 - 43
[42] High Precision Tracking of Roll-to-Roll Manufacturing Processes
Chen, Zhiyi
Jiang, Baoyang
Ni, Jun
PROCEEDINGS OF THE ASME 2020 15TH INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE (MSEC2020), VOL 2B, 2020,
[43] Roll-to-roll manufacturing technologies for flexible MEMS applications
Kololuoma, T
Tuomikoski, M
Haring, T
Kopola, H
IEEE/LEOS Optical MEMs 2005: International Conference on Optical MEMs and Their Applications, 2005, : 87 - 88
[44] OLED Manufacturing on Flexible Substrates Towards Roll-to-Roll
Wang, Dongxiang
Hauptmann, Jacqueline
May, Christian
MRS ADVANCES, 2019, 4 (24) : 1367 - 1375
[45] Register Control of Roll-to-Roll Printing System Based on Statistical Approach
Kim, Chung Hwan
You, Ha-Il
Jo, Jeongdai
JAPANESE JOURNAL OF APPLIED PHYSICS, 2013, 52 (05)
[46] Lateral control system for roll-to-roll fabrication process of organic photovoltaic
Choi, Hwiyong
Kang, Dae-Hun
Lee, Jaewon
Lee, Sangyoon
JAPANESE JOURNAL OF APPLIED PHYSICS, 2014, 53 (05)
[47] Nonlinear web tension control of a roll-to-roll printed electronics system
Chen, Weihai
Sun, Xiantao
Chen, Wenjie
Xie, Gang
Chen, Shasha
Wang, Jianhua
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2022, 76 : 88 - 94
[48] An Adaptively Direct Decoupling Register Control Structure for the Accelerating Phase of Roll-to-Roll Manufacturing
Zhang, Tao
Tan, Haopeng
Chen, Zhihua
Rong, Youmin
IEEE TRANSACTIONS ON AUTOMATION SCIENCE AND ENGINEERING, 2025, 22 : 5590 - 5600
[49] Dynamics and Control of Web Handling in Roll-to-Roll System With Driven Roller
Kim, Jaeyoung
Kim, Hyunchang
Kim, Kyung-Rok
Kang, Dongwoo
IEEE ACCESS, 2023, 11 : 58159 - 58168
[50] Modeling of Accumulator in Roll-to-Roll Coating Equipment and Tension Control with Nonlinear PID
Ju, Guoli
Liu, Shanhui
Feng, Lei
Wang, Chaoyue
Yang, Kailin
POLYMERS, 2024, 16 (24)

← 1 2 3 4 5 →