Forming properties of high molecular weight polyethylene

The formabilities of cold-rolled high molecular weight polyethylene (HMWPE) sheets have been studied by measuring their plastic anisotropy ratio (R value), strain-hardening exponent (n value), strain distribution, and the forming limit diagram (FLD). The deep drawability of the polymer is improved by rolling. After 40% or more reduction in thickness by cold rolling, the HMWPE sheet could be deep-drawn into a cylindrical cup. The results of R value measurement indicate that the R value is responsible for improved drawability. Cold rolling also increases the n value but decreases the strain gradient. Stretch forming tests have also been carried out, and the results show that cold working could also improve the stretchability of this polymer. The results of the FLD are in agreement with the other properties studied. The mechanical properties, environmental stress cracking resistance, and shape, size, and property stability of the deep-drawn HMWPE cups have also been investigated.