Experimental and numerical investigation on extra-heavy oil recovery by steam injection using vertical injector -horizontal producer

Steam injection is the most popular used method in recovering heavy oil reservoirs. Many researchers were engaged in enhancing oil recovery (EOR) methods by using various well configurations. Laboratory experiments and field applications have verified the feasibility of extra-heavy oil recovery by steam injection using vertical injector -horizontal producer. It was also referred to as a steam assisted gravity drainage (SAGD) process. However, the characteristic of steam chamber growth and production performance during the vertical injector-horizontal producer steam injection process have not been fully understood. In this study, a 3D physical model was constructed to investigate the mechanisms of the steam injection process using vertical injector-horizonal producer. Numerical simulations were also conducted to verify the laboratory experiment and field application. In the aspect of steam chamber growth, the results revealed that three stages were included during the steam injection process. In the aspect of developing mechanisms, it can be divided into steam flooding and gravity drainage stages. Moreover, the results show that about 43.9% of original oil in place (OOIP) was produced in the gravity drainage stage. In addition, subcool showed significant difference in steam flooding and gravity drainage stages. The temperature distribution mode of the horizontal producer was analyzed and proved to be a significant factor that influences the production performance. Sensitivity analysis by using numerical simulation demonstrated that oil viscosity is the dominant factor that impact the production performance. The results guided the development of pilot test area in Xinjiang Oilfield, China. The study can provide a clearer understanding of the vertical injector-horizontal producer steam injection process in recovering heavy oil reservoirs. © 2021