Study on Regional Continuous Energy Control Scanning Method for Selective Laser Melting

被引:0
|
作者
Qin L. [1 ]
Zhang L. [1 ]
Wang S. [1 ]
Tang M. [2 ]
Shi Y. [1 ]
机构
[1] School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan
[2] School of Machinery and Automation, Wuhan University of Science and Technology, Wuhan
关键词
energy control; fabricating quality; overhang structure; scan strategy; selective laser melting;
D O I
10.3901/JME.2024.01.159
中图分类号
学科分类号
摘要
Aiming at the forming quality problems such as warpage and dross in the overhanging structural parts formed by selective laser melting (SLM), the solidified solid and powder in the forming process are studied based on the heat transfer difference in local area and the heat transfer between layers. The effect of the distribution on the temperature distribution to optimize the forming of the drape. An energy regulation optimization model driven by part geometric information is established. By identifying the geometric features of the model, the energy impact factor is calculated according to the proportion of solidified solids and material powder in the local area, and the localization of variable process parameters based on software adaptive adjustment is realized. Quantitative scanning, and finally realize the continuous regulation of regional energy and process optimization. A typical overhanging part is selected for 316L material printing experiment as a verification. The results show that compared with the unoptimized ordinary scanning scheme, the optimized scanning scheme based on software automatic energy regulation can improve the forming quality of overhanging structural parts with an inclination angle of less than 45°, and the forming quality of 40° When suspending structural parts, the Sa (Surface Average Roughness) of the suspending surface formed with variable parameters reaches 24.03 μm, which is 46.32 μm compared with the Sa formed with fixed parameters, and the surface finish is significantly improved; at the same time, it can be formed with a span of 8 mm horizontal overhang without support. © 2024 Chinese Mechanical Engineering Society. All rights reserved.
引用
收藏
页码:159 / 169
页数:10
相关论文
共 23 条
  • [1] KRUTH J P, VANDENBROUCKE B, Et al., Benchmarking of different SLS/SLM processes as rapid manufacturing techniques, International Conference Polymers Moulds Innovations, (2005)
  • [2] VRANCKEN B, THIJS L, KRUTH J P, Et al., Microstructure and mechanical properties of a novel β titanium metallic composite by selective laser melting[J], Acta Materialia, 68, pp. 150-158, (2014)
  • [3] PATTERSON A E, MESSIMER S L, FARRINGTON P A., Overhanging features and the SLM/DMLS residual stresses problem:Review and future research need[J], Technologies, 5, (2017)
  • [4] CHEN Hongyu, GU Dongdong, XIONG Jiapeng, Et al., Improving additive manufacturing processability of hard-to-process overhanging structure by selective laser melting[J], Journal of Materials Processing Technology, 250, pp. 99-108, (2017)
  • [5] ZAPPETTINI A, ZHA M Z,, MARCHINI L, Et al., Control of the interface shape in vertical Bridgman grown CdZnTe crystals for X-ray detector applications[J], Crystengcomm, 14, 18, pp. 5992-5995, (2012)
  • [6] KRUTH J P, MERCELIS P, VAERENBERGH J V, Et al., Feedback control of selective laser melting:Virtual and rapid manufacturing:Advanced research in virtual and rapid prototyping[C], 3rd International Conference on Advanced Research in Virtual and Rapid Prototyping, pp. 521-527, (2008)
  • [7] CLIJSTERS S, CRAEGHS T, KRUTH J P., A priori process parameter adjustment for SLM process optimization : Innovative developments on virtual and physical prototyping[C], 5th International Conference on Advanced Research and Rapid Prototyping, pp. 553-560, (2012)
  • [8] ETTAIEB K, GODINEAU K, LAVERNHE S, Et al., Offline laser power modulation in LPBF additive manufacturing including kinematic and technological constraints[J], Rapid Prototyping Journal, 29, 1, pp. 80-91, (2023)
  • [9] TANG Xiaoknag, Kaiyu LUO, Jinzhong LU, A new method for improving the forming quality in laser additive manufacturing process[J], Materials Research Express, 8, 2, (2021)
  • [10] LIU Jie, YANG Yongqiang, WANG Di, Et al., Computer-aided optimization of the process parameters for fabricating overhanging structure by selective laser melting[J], Chinese Journal of Lasers, 39, 5, pp. 88-94, (2012)