Theoretical model of honing force in bore honing

被引：0

作者：

Yang, Changyong ^{[1
]}

Wang, Peng ^{[1
]}

Yuan, Yingying ^{[1
]}

Fu, Yucan ^{[2
]}

Ding, Wenfeng ^{[1
]}

Xu, Jiuhua ^{[1
]}

机构：

[1] College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing,210016, China

[2] National Key Laboratory of Science and Technology on Helicopter Transmission, Nanjing University of Aeronautics and Astronautics, Nanjing,210016, China

来源：

Journal of Manufacturing Processes | 2025年 / 133卷

关键词：

Honing;

D O I：

10.1016/j.jmapro.2024.11.088

中图分类号：

学科分类号：

摘要：

Honing force is one of the key output variables to evaluate the machining performance of the honing process. However, the measurement of honing force during small-bore honing is difficult. The research on and modeling of honing force can help analyze the mechanism of material removal in the honing process, control the material removal rate, and improve the shape accuracy of the workpiece hole after honing. Recent research on the modeling of single-stone honing tools does not reflect reality well. In this study, a model to predict the honing force of a force-controlled, single-stone honing tool is built. The model is established through a mechanical analysis of the honing tool. This study is the first to propose that the initial shape of the workpiece bore considerably affects honing force due to the self-locking effect of honing tool. The model is verified by experiments, and the honing force predicted by the model fits the measured honing force well. The model can be applied to different sizes of single- or multi-stone tools with the same working principle and therefore has a wide range of applicability. It can guide the selection of honing parameters. Moreover, it can help build a more realistic-fitting model for the prediction of the material removal distribution and is crucial to improving the shape accuracy of the bore. © 2024 The Society of Manufacturing Engineers

引用

下载

页码：891 / 903

共 50 条

[31] HONING WITH POLYCRYSTALLINE DIAMOND HONING STONES.
Safronov, V.F.
Machines & Tooling (English translation of Stanki i Instrument), 1977, 48 (02): : 19 - 20
[32] Effects of honing and surface texture of cylinder bore on engine mechanical friction
Durga, V.
Rao, N.
Boyer, B.A.
Cikanek, H.A.
American Society of Mechanical Engineers, Internal Combustion Engine Division (Publication) ICE, 2000, 33 : 139 - 143
[33] EFFECT OF GEOMETRIC ERRORS OF VERTICAL HONING MACHINES ON BORE ACCURACY.
Gelfeld, O.M.
Fainblut, L.V.
1600, (44):
[34] HONING AND ITS APPLICATION - A COMPARISON BETWEEN HONING AND GRINDING
ROHR, A
MICROTECNIC, 1967, 21 (02): : 203 - &
[35] Basic honing & advanced free-form honing
Gleason Works, Rochester, United States
Gear Technol, 4 (26-33):
[36] Process model for honing larger gears
Klocke, F.
Brumm, M.
Kampka, M.
INTERNATIONAL GEAR CONFERENCE 2014, 2014, : 118 - 128
[37] Development of sensitive element mathematical model of the force transducer of honing bar pressing
Nalimov, AV
Abanin, VA
Stepanov, AV
Leonov, GV
2004 INTERNATIONAL SIBERIAN WORKSHOPS AND TUTORIALS ON ELECTRON DEVICES AND MATERIALS, EDM 2004, PROCEEDINGS, 2004, : 78 - 80
[38] Simulation of honing
Ogorodov V.A.
Russian Engineering Research, 2011, 31 (3) : 292 - 295
[39] Honing in on progress
Burton, Richard
Machinery and Production Engineering, 2002, 160 (4055):
[40] Honing in on the niche
Erika Pastrana
Nature Methods, 2012, 9 : 1141 - 1141

← 1 2 3 4 5 →