A micro-channel cooling system with two-phase looped thermosyphon for a supercritical CO2 Brayton cycle

The supercritical Carbon Dioxide (sCO2) closed Brayton cycle is a promising power generation technology, while the efficient cooling of CO2 and precise control of Compressor Inlet Temperature (CIT) is crucial for the high cycle efficiency and stable compressor operation due to the acute variation of thermophysical properties in the near-critical region. In conventional indirect cooling scheme, an intermediate single-phase water circuit is used to transfer heat from CO2 to water at the precooler, and then from water to the environment at the cooling tower, having the disadvantage of large pumping work consumption and high thermal resistance. In this work, a self-driven two-phase looped thermosyphon that significantly enhances the heat transfer by internal evaporation and condensation, is proposed to replace the water circuit. An experimental ultra-compact cooling system, consisting of a looped thermosyphon combined with micro-channel evaporator and condenser, filled with R134a coolant, is designed, fabricated, and tested. Visualized observation of the two-phase flow pattern and simultaneous measurement of the temperature, pressure and mass flow rates are conducted. A nodal analysis method is adopted, and a MATLAB code is developed for analyzing the internal fluid flow and the coupled sCO2-R134a-Air heat transfer, which is validated by experiment data. The results show that, the CO2 temperature could be accurately maintained at a specified near-critical point with a fluctuation of less than 1 K, and the average heat-releasing temperature can be reduced, while considerable pumping work, usually accounting for 2–5 % of the rated power output can be saved, thus contributing to increased cycle efficiency and system compactness. © 2024 Elsevier Ltd