A novel method for rapid extraction of biofibres from waste chicken feathers

South Africa is the biggest chicken meat producer in Southern Africa and generates about 258 million kg of waste feathers. Although some of this waste is beneficiated into animal feed and fertiliser there are problems in adequate digestion of the feed by animals. Consequently, there is a need to find other innovative ways of beneficiating the waste. In this paper, beneficiating of feathers by extraction of fibres for possible conversion into high value products was explored. Three mechanical methods for extracting fibres from feathers were evaluated and the properties of the resultant fibres were studied and compared: they were using a tweezer, a blender, and a novel stripping method using a pulp fluffer. The results revealed that fibres extracted from chicken feathers using a tweezer or a blender had a hollow structure whereas those from the fluffer exhibited pronounced damaging effects on the fibre structure as some barbules were detached from their rami. Fluffer fibres had the highest average length of 16.56 mm followed by blender (16.15 mm) and tweezer (14.84 mm); they were also the most flexible with an aspect ratio of 476.29. The modified pulp fluffer appeared to be a cost-effective and an efficient method of grinding feathers into commercial fibres. © 2021 Widener University School of Civil Engineering. All rights reserved.