Digital twin-driven energy consumption management of integrated heat pipe cooling system for a data center

The energy consumption management (ECM) for the integrated heat pipe cooling (IHPC) systems has become a significant cost-cutting strategy, given the growing demand for the decreased cooling and maintenance costs in data centers. However, the traditional ECM strategies lack an integration with the real-time information and the automatic feedback control, causing the risks of system operation difficult to diagnose and the potential for energy saving hard to exploit. In this respect, a digital twin approach was proposed to efficiently and automatically implement the ECM strategy for an IHPC system. First, a digital twin architecture was established to enable seamless integration and real-time interaction between the physical system and the digital twin. Secondly, the digital twin models of monitoring, simulation, energy evaluation and optimization were developed to drive the corresponding services. Finally, the approach was verified on an IHPC system operating in a real-life data center. It is found that the approach can automatically detect and justify the abnormal states of the IHPC system. Moreover, the approach can reduce the power consumption by 23.63% while meeting the production requirements. The mean relative errors of the supply air temperature and the cooling capacity between the digital twin simulated and the on-site records are 1.43% and 1.46%, respectively. In summary, the proposed approach provides a digital twin workflow that can significantly improve the efficiency of the ECM strategy deployed on an IHPC system. © 2024 Elsevier Ltd