Structure optimization design of gasket test rig based on response surface model

In order to enhance the temperature regulation response speed of the gasket test rig and reduce the hysteresis of the temperature control system, structural optimization is implemented in the hardware part of the test rig. Firstly, a multi-physical field coupling method is employed for comprehensive performance testing of high-temperature and high-pressure gaskets, establishing a heat-fluid-solid coupling simulation and analysis model based on ANSYS. Then, internal temperature distribution of the gasket test device is calculated considering initial and boundary conditions. Next, data is collected using Latin hypercube sampling method, and optimal structural parameter combinations are determined through a multi-objective optimization approach utilizing response surface method and improved genetic algorithm. Finally, collected data is further utilized with response surface method and improved genetic algorithm multi-objective optimization technique to obtain optimal structural parameter combinations for the gasket test device which are verified by heat-fluid-solid coupling simulation. The temperatures tested before and after optimization are analyzed for comparison purposes. The results demonstrate that optimized gasket test rig significantly enhances its temperature control performance. © 2024 EDP Sciences. All rights reserved.