Effect of carbon fiber structure of Marimo carbon on polymer electrolyte fuel cell performance

Fibrous carbon has attracted attention for use as a carbon support of polymer electrolyte fuel cells (PEFC). In this study, Marimo carbon (MC), a fibrous carbon, was used as the carbon support. The MC has a higher order structure in which many carbon nanofilaments (CNFs) are grown on the surface of diamond particles (dia.). The MC was synthesized by the contact reaction between a Ni supported oxidized diamond (Ni/O-dia.) and CH4 gas, the carbon source of the CNFs. The flow rate of the CH4 gas during the MC synthesis altered the structure of the CNFs. A thick CNFs was observed in the MC with a low CH4 gas flow rate, which was not observed in the MC with a high CH4 gas flow rate. The MC with the thicker CNFs had wider interspaces between the CNFs and higher Pt supporting amounts. Electrochemical measurements of the Pt support MC (Pt/MC) were evaluated by cyclic voltammetry (CV), linear sweep voltammetry (LSV) and current-voltage (I-V) measurements. The lower CH4 gas flow rate of the MC indicated faster charge transfer. The MC structural and charge transfer changed with the flow rate of the CH4 gas altered the electrochemical active surface area (ECSA), the oxygen reduction reaction (ORR) catalytic activity and the I-V performance of the Pt/MC.