Cascading the Transcritical CO2 and Organic Rankine Cycles with Supercritical CO2 Cycles for Waste Heat Recovery

Concentrating solar power (CSP) applications can benefit from the superior thermophysical and chemical properties of supercritical CO2 (sCO2), which offers greater cycle efficiency in contrast to supercritical or superheated steam cycles. The transcritical CO2 (TCO2 cycle) excels in low-grade waste heat recovery (WHR), while the organic Rankine cycle (ORC) is also a potential option for WHR from sCO2 cycles. This study focuses on the thermodynamic assessment and optimization of combined power cycles, incorporating multiple bottoming cycles, to enhance overall thermal efficiency. The configurations employed include recompression, partial cooling, and main compression intercooling within the sCO2 cycle. Waste heat recovery is achieved using both TCO2 and ORC. The parametric analysis explores key variables such as turbine inlet temperature, main compressor inlet temperature, recuperator effectiveness, pressure ratios in the bottoming cycles, and condensation temperatures of the bottoming cycles. Furthermore, this research conducts performance analysis of the proposed combined cycle configurations. The results underscore the substantial enhancement of combined cycle performance with regard to thermal and exergy efficiency. A rise in the highest temperature that can occur in the sCO2 cycle leads to improved thermal efficiency. The Main Compressor Inlet Temperature (MCIT) exhibits an efficiency increase of up to 40°C–45°C, attributed to pseudocritical effects, followed by a decline. Among the various configurations, the combined partial cooling cycle generates the highest net output power. The study finds that the combined main compression model consistently outperforms other layouts, yielding a 2-2.5% increase in efficiency. Optimization of the intermediate pressure value for the partial cooling (PC) and main compression (MC) cycles at 10 MPa further contributes to enhanced performance. This study not only presents the optimized operating conditions for each combined cycle but also offers a comparative analysis of these models under different boundary conditions. The findings from this research significantly advance the utilization of waste heat and the development of clean power generation. © 2023 The Author(s)