Experimental Study on Heat Dissipation in Metallic Foam Filled Heat Sink

The need for high speed and reduction in size in electronic components leads to a rise in the power dissipation needed for thermal management. In this research, experiments have been carried out to examine the thermal efficiency from heat sink located on an energy source in a channel. A total of 4 test models with different shapes were tested. Model 1 conventional heat sinks is made from aluminum , model 2 fin heat sinks is made from metal foam , model 3 plate heat sink is made from metal foam and model 4 fin heat sinks filled space between the fins with metal foam; all models have the same flat plate surface area. Copper metal foam of constant pore density of 40 PPI and constant porosity of 0.91 were used. The test runs are done at the air flow rates ranging between (1.2 to 3.3) m/s with the inlet air temperature is 27 degrees C. The outcomes revealed that the model 3 heat sinks have a greater heat transfer coefficient and a lower thermal resistance than the other types of heatsinks. At input velocity of 3.3 m/s and high power of 30 W, model 3 has the best Nusselt number ratio it has increased from models 2 and 4 by 13.7% and 6.8%, respectively. The plate foam heat sink model 3 has a larger pressure drop when compared to conventional fin heat sink model 1. Moreover, the pressure drop between Models 2 and Model 4 is not significantly different. Additionally, at higher flow rates, the model 3 heat sinks show a 22% reduction in thermal resistance compared to the model 1 at a power of 30 W. (c) 2024 Jordan Journal of Mechanical and Industrial Engineering. All rights reserved