Experimental Analysis of the Time-Wise Compressor Fouling Phenomenon

Compressor fouling is still an unforeseen phenomenon. Gas turbines for heavy-duty and propulsion applications are subject to performance degradation due to fouling, erosion, and corrosion mechanisms. Unlike the last two, the fouling phenomenon is recoverable depending on weather, operating conditions, and operator actions. It is generated by the adhesion of micro-sized particles on the relevant surfaces, generating blade shape and surface roughness variations. Fouling could affect the machine performance differently. The interaction between machine characteristics, airborne contaminants, and environmental conditions determines fouling prediction challenges. An experimental campaign has been carried out in the present analysis to study the overtime modification of compressor performance and mass deposits on the blade and vane surfaces. The axial unit has been operated to control the performance and deposition process by keeping the contamination and the relative humidity constant during the time. The test matrix has been based on two relative humidity values and four exposure time intervals. The results have shown the action of the competitive phenomena as adhesion and detachment, generating a non-linear trend of the deposited mass-time relation depending on impact characteristics and humidity values. Compressor performance follows similar behavior and shows a non-linear trend instead of constant contamination. Data interpretation and generalization are reported to increase the possibility of better predicting the effects of particle adhesion on gas turbine performance degradation.