Production of ammonium nitrate for nitrogen recovery in a single bioreactor operating at pH 3

Ammonium nitrate (AN), i.e. NH4NO3, is extensively utilized in agricultural, mining, and civil construction sectors, with an annual production of approximately 16 million tons. Although the biological nitrification processes has been proven to be an important alternative to overcome the intensive energy consumption of the conventional chemical process for AN production, it necessitates ample chemical input for stable performance. This study marks the first demonstration of stable AN production from ammonium-rich wastewater employing a purely microbial-derived one-stage process, without the need for external chemical addition. This process functioned through an acidophilic ammonia-oxidizing bacteria (AOB), i.e., Candidatus (Ca.) Nitrosoglobus, which oxidized the ammonium in the feed to nitrite while simultaneously reducing the reactor pH to 3.2-3.4. Under these pH conditions, nitrite was chemically oxidized to nitrate with the provision of oxygen. Long-term bioreactor operation (>230 days) revealed consistent AN production from high ammonium wastewater at a nitrogen loading rate of 0.15 kg N/m(3)/d. Batch tests revealed that microbial ammonium oxidation was the rate-determining step in the overall AN production process. Further microbial enrichment and process optimization can enhance the microbial ammonium oxidation rate. In summary, the proposed acidic one-stage bioprocess presents a promising avenue for AN production from ammonium-rich wastewater.