Operating characteristics study of a dual-opposed free-piston Stirling generator

Dual-opposed Free-piston Stirling generators (dual-opposed FPSGs) offer advantages of reduced vibration and increased power density, making them promising candidates for space and distributed energy applications. So far, operational characteristics of the dual-opposed FPSG have yet to be completely understood. This study focuses on a 3 kW dual-opposed FPSG prototype designed to integrate heat pipes. Through computational fluid dynamics and thermoacoustic analysis, a novel hot end heat exchanger with evenly-distributed heat pipe bore was discovered to deliver 12 kW heating power with a gas-solid temperature difference of 21 K. Subsequently effort combined thermoacoustically-based calculations with experiments to investigate the impact of two electrical connection methods of linear alternators on FPSG performance. Experimental results validated the numerical model, showing heat-to-electricity efficiency deviations within 5 % under different electrical connection modes. The FPSG consistently achieved its rated power in both series and parallel connection modes, exhibiting a thermal-to-electric efficiency of 25.2 %. Notably, the series connection mode demonstrates superior sensitivity and consistency compared to parallel connection. Further experiments revealed that charge pressure, load resistance and external capacitance all exerts limited impact on the consistency, while external capacitance significantly influenced acoustic impedance. This resulted in an enhancement in both hot-end wall temperature and heat-to-electricity efficiency, while minimizing power piston displacement and damping temperature when resonating with the inductance.