Effect of shape and thermal conductivity of microstructured capillary-porous coatings on heat transfer during evaporation and boiling in thin horizontal liquid layers

Investigation results on heat transfer during evaporation and boiling in thin horizontal liquid layers on 2D modulated capillary-porous coatings with a sinusoidal profile in a wide range of relative pressures and layer heights are presented in this paper. Coatings were made on a 3D laser printer using the technology of additive selective laser sintering (SLS). One coating was made of bronze with a modulation wavelength equal to the Laplace constant of the working fluid and two coatings were made of stainless steel and bronze with a doubled wavelength. The experimental data obtained on the coatings were compared with each other and with the values obtained by evaporation and boiling of n-dodecane on a smooth surface under the same conditions. It is shown that in the region of low relative pressures in liquid layers with a height less than the Laplace constant, heat transfer intensification achieved on a sample made of a material with low thermal conductivity (stainless steel) was five times higher as compared to a smooth surface. In the range of relative pressures, when nucleate boiling was observed in the layers, the temperature difference reached on the bronze coatings was approximately 3-4 times less than on a smooth surface. The temperature difference for the stainless steel coating changed little with an increase in the heat flux. In pre-crisis conditions, the temperature difference during boiling on the stainless steel coating was less than on the bronze coatings in the entire range of relative pressures and layer heights. The highest critical heat fluxes were obtained on a bronze coating with a modulation wavelength equal to the Laplace constant.