An efficient high cooling capacity Stirling cryocooler and its application for capturing boil-off methane from liquefied natural gas

Natural gas is a cost-effective energy supply for the development of low-carbon economy and environmental protection worldwide. Despite the environmentally friendly properties of natural gas, methane is a potent greenhouse gas. Therefore, efficiently recovering the boil-off methane gas (BOG) generated from liquefied natural gas (LNG) devices is becoming a pressing problem involving both the economy and the environment. The Stirling cryocooler is a promising technology in dealing with BOG. This technology has superior characteristics, including large cooling capacity, high efficiency, compact configuration, and flexible operating characteristics. In the study, a high cooling capacity Stirling cryocooler was developed. The influences of the regenerator on the cryocooler were studied. The refrigeration performance and the operating characteristics were systematically analyzed. A cooling power of 1050 W at 77 K with a relative Carnot efficiency of 33.28 % was achieved. Accordingly, the cryocooler outperforms the reported Stirling-type cryocoolers in terms of overall performance. A BOG liquefaction system based on the cryocooler was installed in an LNG refueling station. On-site test results demonstrated that the system can produce 27.3 L/h LNG with a power consumption of 14.5 kW. The present research lays a good foundation for future optimizations and applications of the cryocooler in liquefying BOG.