Effect of preparation procedure of Iro2–Nb2o5 anodes on surface and electrocatalytic properties

The influence of the electrode manufacturing procedure on surface and electrocatalytic properties for oxygen and ozone evolution at electrodes of nominal composition Ti/[IrO2–Nb2O5] (45:55 mol%) was investigated. Thermal decomposition at 450 °C (1 h, air stream) was adopted as standard procedure. Metal support pretreatment, solvent mixture, method of applying the precursor mixture and calcination procedure were all investigated. X-ray diffraction, scanning electronic microscopy, voltammetric and differential capacity analysis show the use of HCl 1:1 as solvent and applying the mixture by brush led to fragile rugged/porous oxide coatings. However, for the same conditions, but controlled calcination (heating/cooling rates), the coating becomes more compact. Using isopropanol as solvent results in a more homogeneous coating, presenting the lowest morphology factor. Kinetic investigation shows the rugged/porous coating presents the lowest Tafel slopes and the highest global electrocatalytic activity for OER. The more compact the coating the lower the electrochemically active surface area and the global OER activity. Ozone efficiency depends on the electrochemically active area while support pretreatment strongly influences the lifetime of the electrode. Application of a Pt interlayer between the oxide and Ti base improves the service life.