Retrofitting a full-scale multistage landfill leachate treatment plant by introducing coagulation/flocculation/sedimentation and ultrafiltration process steps

Considering that landfilling still remains among the most commonly used methods for the confrontation of solid wastes, effective methods should be applied to treat the leachate generated, due to its recalcitrant nature. In this work, a full-scale system consisting of two SBRs operating in parallel (350 m3 each) and two activated carbon (AC) columns operating in series (3 m3 each) was retrofitted by introducing a coagulation/flocculation/sedimentation (C/F/S) unit of 7.8 m3 and an ultrafiltration (UF) membrane of 100 m2 to effectively treat landfill leachate. The raw leachate was characterized by high COD and NH4+-N concentration, i.e., 3095 ± 706 mg/L and 1054 ± 141 mg/L respectively, a BOD/COD ratio of 0.22, and high concentrations of certain heavy metals. Leachate processing in this retrofitted multistage treatment system resulted in total COD removal efficiency of 89.84%, with biological treatment, C/F, UF, and AC contributing 46.31%, 4.68%, 15.98%, and 22.87% to the overall organic content removal. The retrofitted scheme achieved an overall NH4+-N and TKN removal of 92.03% and 91.75% respectively, attributed mostly to the activity of an effective nitrifying community. Color number (CN) was reduced by 26.96%, 10.29%, 15.94%, and 5.39% after the activated sludge, the C/F, the UF, and the AC adsorption process respectively, corresponding to a 58.91% overall decrease. Regarding heavy metal removal, all elements examined, apart from Ni, i.e., effluent As, Cd, Co, Cr, Cu, Hg, Mg, Mn, and Pb, were below the legislative limits set by the national authorities for restricted or unrestricted irrigation. Lastly, total operating expenses (OPEX) were estimated as equal to 72,687 €/year or 6.64 €/m3.