Failure analysis of mill shaft roll

被引:9
|
作者
Babakr A. [1 ]
Bradley R. [1 ]
Al-Ahmari A. [1 ]
机构
[1] SABIC Technology Center, Jubail Industrial City 31961
关键词
Cyclic loads; Filler; Fracture; Inclusions; Reclamation; Rotational bending fatigue; Shaft; Slag; Stress risers; Weld; Weld porosity;
D O I
10.1007/s11668-009-9215-4
中图分类号
学科分类号
摘要
A strip mill roll shaft failure was investigated. The investigation revealed that the fatigue strength of the shaft had been compromised by a combination of several factors that included: inadequate fillet radius size, the use of dissimilar filler materials to rebuild the shaft surface, the presence of slag inclusions at the weld/alloy interface, and machining defects on the shaft surface. Such failures have occurred repeatedly, and this paper presents a case study investigating the cause of the problem and discusses possible remedial measures to prevent similar occurrences. © 2009 ASM International.
引用
收藏
页码:107 / 113
页数:6
相关论文
共 50 条
  • [1] Fracture failure analysis of coal mill shaft
    Lyu Lei
    Zhang Tao
    Sun Zengwei
    Sun Yunfei
    [J]. 2020 6TH INTERNATIONAL CONFERENCE ON ENERGY MATERIALS AND ENVIRONMENT ENGINEERING, 2020, 508
  • [2] Failure analysis of coal pulverizer mill shaft
    Parida, N
    Tarafder, S
    Das, SK
    Kumar, P
    Das, G
    Ranganath, VR
    Bhattacharya, DK
    [J]. ENGINEERING FAILURE ANALYSIS, 2003, 10 (06) : 733 - 744
  • [3] Analysis of a Progressive Failure of a Work Roll in Hot Strip Mill
    Palit, Piyas
    Patel, Subodh Nath
    Mathur, Jitendra
    Shenoy, Sandeep
    [J]. JOURNAL OF FAILURE ANALYSIS AND PREVENTION, 2019, 19 (05) : 1297 - 1303
  • [4] Analysis of a Progressive Failure of a Work Roll in Hot Strip Mill
    Piyas Palit
    Subodh Nath Patel
    Jitendra Mathur
    Sandeep Shenoy
    [J]. Journal of Failure Analysis and Prevention, 2019, 19 : 1297 - 1303
  • [5] Failure Analysis of a Pinion Shaft of Tail Breaker Unit in Rebar Mill
    Kant, Neel
    Sarkar, Aditya
    Rakshe, Bhushan
    Sarkar, Sukanta
    Hazra, Sujoy S.
    [J]. JOURNAL OF FAILURE ANALYSIS AND PREVENTION, 2023, 23 (03) : 1114 - 1126
  • [6] Failure Analysis of a Pinion Shaft of Tail Breaker Unit in Rebar Mill
    Neel Kant
    Aditya Sarkar
    Bhushan Rakshe
    Sukanta Sarkar
    Sujoy S. Hazra
    [J]. Journal of Failure Analysis and Prevention, 2023, 23 : 1114 - 1126
  • [7] Nonlinear mechanical model of the shaft of a roll forming mill and parameter identification
    Lamprecht, Matthias
    Kocbay, Emin
    Leonhartsberger, Martin
    Vetyukov, Yury
    Bleicher, Friedrich
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2021, 112 (11-12): : 3363 - 3375
  • [8] Nonlinear mechanical model of the shaft of a roll forming mill and parameter identification
    Matthias Lamprecht
    Emin Koçbay
    Martin Leonhartsberger
    Yury Vetyukov
    Friedrich Bleicher
    [J]. The International Journal of Advanced Manufacturing Technology, 2021, 112 : 3363 - 3375
  • [9] Root Cause Failure Analysis of Pinch Roll Bearing at Hot Strip Mill
    Kishore, Kaushal
    Mukhopadhyay, Goutam
    [J]. JOURNAL OF FAILURE ANALYSIS AND PREVENTION, 2019, 19 (01) : 219 - 229
  • [10] Root Cause Failure Analysis of Pinch Roll Bearing at Hot Strip Mill
    Kaushal Kishore
    Goutam Mukhopadhyay
    [J]. Journal of Failure Analysis and Prevention, 2019, 19 : 219 - 229