Mixing of iron with various metals by high-energy ball milling of elemental powder mixtures

The alloying of Fe with T=V, Cr and Mn by high-energy ball milling of elemental powder mixtures has been studied from the scale of a powder particle down to the atomic scale using X-ray and neutron diffraction, Mössbauer spectrometry and magnetic measurements for Fe1−xTx alloys with x=0.50, 0.65 for T=V, x=0.50, 0.70 for T=Cr and x=0.72 for T=Mn. Different alloying behaviours are observed according to T once powder particles have the final composition. The rather fast mechanical alloying of Fe with Mn reflects the statistical nature of the milling process in contrast to the slow mixing of Fe with V and of Fe with Cr. Hyperfine magnetic field distributions remain stationary in shape in the last milling stage at room temperature both for T=V and T=Cr. Magnetic measurements evidence the persistence with milling time of a large population of nanometer-sized Fe-Cr zones that are superparamagnetic at room temperature and at 400 K. By contrast, room-temperature Mössbauer spectra show only a single line for long milling times. The unmixed stationary state of milled p-Fe0.7Cr0.3 is discussed in the light of a recent model of systems driven by competing dynamics.