Aspen Plus simulation of Chemical Looping Combustion of syngas and methane in fluidized beds

Chemical Looping Combustion (CLC) is a technology that efficiently combines power generation and CO2 capture. In CLC, the fuel is oxidized by a metal oxide called an oxygen carrier (OC). CLC uses two reactors: a fuel reactor and an air reactor. The fuel reactor oxidizes the fuel and reduces the OC. The air reactor oxidizes the OC using air and then the OC is cycled back to the fuel reactor. It is typical for both the fuel and the air reactors to be fluidized beds (FBs). In this research, an Aspen Plus model was developed to simulate a CLC system. Aspen Plus has recently included a built-in FB unit operation module. To our knowledge, no literature has been reported using this FB module for simulating fluidized bed combustion or gasification. This FB unit process was investigated in Aspen Plus and a kinetic based model was used and compared the simulation results to experimental data and the commonly used Gibbs equilibrium model. The FB unit and the kinetic model well fit the experimental data for syngas and methane combustion within 2% of the molar composition of syngas combustion and within 4% for the methane combustion. An advantage of this model over other kinetic models in literature is that the core shrinking model kinetic rate equations have been converted into a power law form. This allows Aspen Plus to use a calculator instead of an external Fortran compiler. This greatly simplifies the modeling process. The reaction rate equations are given for all reactions. A sensitivity analysis of the reaction kinetics was conducted. All data, code, and simulation files are given.