The influence of organo-modified sepiolite on the flame-retardant and thermal properties of intumescent flame-retardant polylactide composites

Polylactide (PLA) composites based on intumescent flame-retardant (IFR) and organo-modified sepiolite (OSEP) were prepared via direct melt compounding. The uniform dispersion of OSEP in the PLA matrix was observed by TEM, but some agglomerates still existed at the high loading. Tensile results showed that high loading of the conventional IFR led to a reduction in tensile strength of PLA composites; however, replacing a portion of the IFR with modified sepiolite in the PLA matrix improved this result. The thermal degradation temperature of the PLA/IFR/OSEP composites determined by thermogravimetric analysis was lower than that of neat PLA, as a consequence of the catalyzed carbonization induced by the addition of IFR and OSEP. The formulation with 13 mass% IFR and 2 mass% OSEP exhibited the highest LOI value of 32 vol% and also reached UL-94 V-0 rating in the vertical burning tests. Furthermore, the co-addition of IFR and OSEP gave rise to a significant reduction in peak heat release rate (PHRR) and total heat release (THR) of PLA composites during combustion, particularly in the case of PLA/IFR13/OSEP2 (82% reduction in PHRR and 69% in THR). The excellent fire resistance of PLA/IFR13/OSEP2 could be attributed to that IFR catalyzed carbonization of PLA to form the char, while OSEP resulted in further stabilization in the charred layers.