Characterizing the coating and size-resolved oxidative stability of carbon-coated aluminum nanoparticles by single-particle mass-spectrometry

Aluminum nanoparticles are of significant interest in enhancing the rate of energy release from propellants. One of the major impediments to their use is that bare aluminum is highly reactive, while oxide coated aluminum significantly decreases overall performance. We investigate creating aluminum nanoparticles with a thin carbon coating using either a laser induced plasma or a DC plasma-arc. The carbon coating was created by injecting ethylene (C2H4) directly downstream of the plasma. The elemental composition of the coated aluminum nanoparticles was measured in real time with a recently developed quantitative single particle mass spectrometer (SPMS). We found that the aluminum nanoparticles were coated with a carbon layer of thickness around 1–3 nm.