Sensorized tissue analogues enabled by a 3D-printed conductive organogel

State-of-the-art tissue analogues used in high-fidelity, hands-on medical simulation modules can deliver lifelike appearance and feel but lack the capability to provide quantified, real-time assessment of practitioner performance. The monolithic fabrication of hybrid printed/textile piezoresistive strain sensors in a realistic Y/V plasty suture training pad is demonstrated. A class of 3D-printable organogels comprised of inexpensive and nonhazardous feedstocks is used as the sensing medium, and conductive composite threads are used as the electrodes. These organogels are comprised of a glycol-based deep-eutectic solvent (DES) serving as the ionic conductor and 3-trimethoxysilylmethacrylate-capped fumed silica particles serving as the gelating agent. Rheology measurements reveal the influence of fumed silica particle capping group on the mixture rheology. Freestanding strain sensors demonstrate a maximum strain amplitude of 300%, negligible signal drift, a monotonic sensor response, a low degree of hysteresis, and excellent cyclic stability. The increased contact resistance of the conductive thread electrodes used in place of wire electrodes do not make a significant impact on sensor performance. This work showcases the potential of these organogels utilized in sensorized tissue analogues and freestanding strain sensors for widespread applications in medical simulation and education.