Risk of Fire and Explosion in Electrical Substations Due to the Formation of Flammable Mixtures

Transformers reduce the voltage from overhead powerlines to voltages acceptable for city/neighbourhood needs. Overheating of transformer cooling fluids presents a serious hazard. In this work, the risk of fires and explosions due to vaporisation of the hydrocarbon components of mineral oil, which is used as a transformer cooling fluid in electrical substations, was investigated. The compositions of new and used mineral oil from an electrical substation in Riyadh were analysed using gas chromatography–mass spectrometry, and C6 to C41 hydrocarbons were detected. The majority of the components were alkanes, alkenes, or alkynes; some ketone, alcohol, aromatic, and anhydride species were also detected. Approximately 25% of the compounds comprising the new oil sample were alkanes, whereas more than 33% of the used oil sample components were alkanes. The lower and upper flammability limits (LFL and UFL) of the mixtures were found to be 0.88 and 5.75 vol.% for the new oil and 0.47 and 3.05 vol.% for the used oil, respectively. These values were used to construct a flammability diagram. The results indicated that the new and used oil vapour mixtures were not flammable at 25 °C and 1 atm, but would become flammable at 77 and 115 °C.