Design and Numerical Simulation of a Symbiotic Thermoelectric Power Generation System Fed by a Low-Grade Heat Source

All liquid heating systems, including solar thermal collectors and fossil-fueled heaters, are designed to convert low-temperature liquid to high-temperature liquid. In the presence of low- and high-temperature fluids, temperature differences can be created across thermoelectric devices to produce electricity so that the heat dissipated from the hot side of a thermoelectric device will be absorbed by the cold liquid and this preheated liquid enters the heating cycle and increases the efficiency of the heater. Consequently, because of the avoidance of waste heat on the thermoelectric hot side, the efficiency of heat-to-electricity conversion with this configuration is better than that of conventional thermoelectric power generation systems. This research aims to design and analyze a thermoelectric power generation system based on the concept described above and using a low-grade heat source. This system may be used to generate electricity either in direct conjunction with any renewable energy source which produces hot water (solar thermal collectors) or using waste hot water from industry. The concept of this system is designated “ELEGANT,” an acronym from “Efficient Liquid-based Electricity Generation Apparatus iNside Thermoelectrics.” The first design of ELEGANT comprised three rectangular aluminum channels, used to conduct warm and cold fluids over the surfaces of several commercially available thermoelectric generator (TEG) modules sandwiched between the channels. In this study, an ELEGANT with 24 TEG modules, referred to as ELEGANT-24, has been designed. Twenty-four modules was the best match to the specific geometry of the proposed ELEGANT. The thermoelectric modules in ELEGANT-24 were electrically connected in series, and the maximum output power was modeled. A numerical model has been developed, which provides steady-state forecasts of the electrical output of ELEGANT-24 for different inlet fluid temperatures.