Acoustic properties of sintered FeCrAlY foams with open cells (I): Static flow resistance

Open celled metal foams fabricated through the route of metal sintering are a new class of material that offers novel mechanical and acoustic properties. The metal sintering approach offers a cost-effective means for the mass-production of open-cell foams from a range of materials, including high-temperature steel alloys. The mechanical properties of open-celled steel alloy (FeCrAlY) foams have been characterized in previous studies, with focus placed on the influence of processing defects on stiffness and strength. In this work, the low-Reynolds number fluid properties of FeCrAlY foams were investigated both theoretically and experimentally. Specifically, the static flow resistance of the sintered foams important for heat transfer, filtration and sound absorption was modeled based on a cylinder and a sphere arranged in a periodic lattice at general incidence to the flow. Experimental measurements were subsequently carried out to validate theoretical predictions, with good agreement achieved.