Valorization of hazardous waste cooking oil for the production of eco-friendly biodiesel using a low-cost bifunctional catalyst

Biodiesel is considered the prospective substitute for non-renewable fossil fuel-derived sources of energy. However, the high costs of feedstocks and catalysts inhibit its large-scale industrial implementation. From this perspective, the utilization of waste as the source for both catalyst synthesis and feedstock for biodiesel is a rare attempt. Waste rice husk was explored as a precursor to prepare rice husk char (RHC). Sulfonated RHC was employed as a bifunctional catalyst for the simultaneous esterification and transesterification of highly acidic waste cooking oil (WCO) to produce biodiesel. The sulfonation process coupled with ultrasonic irradiation proved to be an efficient technique to induce high acid density in the sulfonated catalyst. The prepared catalyst possessed a sulfonic density and total acid density of 4.18 and 7.58 mmol/g, respectively, and a surface area of 144 m2/g. A parametric optimization was conducted for the conversion of WCO into biodiesel using the response surface methodology. An optimal biodiesel yield of 96% was obtained under the conditions of methanol to oil ratio (13:1), reaction time (50 min), catalyst loading (3.5 wt%), and ultrasonic amplitude (56%). The prepared catalyst showed higher stability up to five cycles with biodiesel yield greater than 80%.