Carbon nanotube/poly(vinyl alcohol) fibers with a sheath-core structure prepared by wet spinning

A method for manufacturing sheath-core structured fibers was developed using wet spinning techniques. The core portion of a fiber was prepared using a carbon nanotube (CNT) solution while the sheath used a fiber-forming polymer such as polyvinyl alcohol (PVA). Preparation methods of CNT solutions were investigated and it was found that dispersivity and concentration played an important role in the formation and spinning of fiber’s core. CNT solution prepared using a surfactant with high molecular weight such as sodium lignosulfonate (SLS) was most effective and the CNT concentration was as high as 30 g/l. Fiber processing conditions were optimized and it was determined that stretching fibers in the coagulation bath was a significant step in the formation of a solid and well structured core. Drawn fibers were so strong and flexible that they could be woven into a fabric for potential use as a pressure sensor. These results are relevant for practical applications, such as the development of large-area fabric sensors. Furthermore, the described procedure to produce sheath-core CNT fibers is scalable as wet spinning methods have been widely used in the fiber industry.