Development and Testing of Fuel Elements with Vibrationally Compacted Oxide Fuel for Fast Reactors

The main results of a series of scientific-research and technological studies performed at the State Science Center of the Russian Federation – Scientific-Research Institute of Nuclear Reactors to substantiate the use of fuel elements with vibrationally compacted oxide fuel in fast reactors are presented. In the course of this work, the physical-mechanical and technological characteristics of granular UO2 and UPuO2 fuel were studied; radiation tests and materials-engineering investigations of experimental and test fuel elements were performed in BOR-60, BN-350, and -600 reactors. More than 30,000 fuel elements were fabricated. Maximum burnup ∼30% heavy atoms was attained in BOR-60 using fuel assemblies with the standard construction and 32.3% heavy atoms was obtained using experimental fuel elements with a collapsible fuel assembly. In testing fuel elements with vibrationally compacted UPuO2 in BN-600, maximum burnup of 9.6% (∼10.8% heavy atoms for individual fuel elements) was achieved. Postreactor investigations showed that the service life of the fuel elements is determined only by the choice of the cladding material. In accordance with the concept developed at the Ministry of Atomic Energy of Russia for the utilization of weapons plutonium, the Institute set about to implement in practice a technology for converting the metallic weapons-grade plutonium into mixed uranium–plutonium oxide fuel on the basis of pyroelectrochemistry and vibrational compaction.