Carbonization of α-Fe upon mechanical alloying

Methods of thermomagnetic analysis (TMA) and Mössbauer spectrometry (57Fe) have been used to study the processes of the carburizing of α-Fe under the conditions of mechanical milling in a medium of liquid hydrocarbons. It has been established that, under the chosen conditions of the mechanical synthesis of carbides, the process of carbonization at T < 375 K occurs through the decomposition of the deformation-induced martensite, i.e., the supersaturated bct solid solution α″-Fe(C) with the formation of transitional hcp ε and ε′ phases that precede the formation of cementite. The milling of the metallic iron in the toluene medium substantially enhances the catalytic capability of disperse powders of α-Fe in the process of conversion of cyclic structures of hydrocarbons into other chemical forms. The increase in the dispersity of the iron powder to a nanocrystalline state leads to an increase in the chemical activity of carbon and an increase in the rate of diffusion sufficient for the formation in the Fe-C mixture of both primary cementite (θ′) with an anomalously low Curie temperature TC(θ′)(first stage) and secondary cementite (θ″) at the second stage of mechanosynthesis. The parameters of hyperfine interactions have been calculated for a number of synthesized carbides. It has been shown that the change in the carbon concentration in iron carbides is determined by the following inequality: cC(θ′) > cC(ε) > cC(ε′). The boundary of the temperature stability of cementite has been established. The effect of the decomposition of the θ phase (Fe3C) upon thermal cycling θ ⇔ γ in the temperature range of 300 < T < 1075 K has been revealed. Based on the results obtained, a scheme of the sequence of phase transformations that occur in the Fe-C system under the conditions of low-temperature mechanosynthesis has been derived.