Ultra clean burner for an amtec system suitable for hybrid electric vehicles

High power Alkali Metal Thermal to Electric Converter (AMTEC) systems have the potential to make the hybrid electric vehicle (HEV) program a success by meeting the challenging standards put forth by the EPA for the automobile industry. The premise of the whole concept of using AMTEC cells, as discussed by Hunt et al. (1995), for power generation in HEV's is based on the utilization of a high efficiency "external" combustion system The key requirement being a burner which will produce extremely low quantities of carbon monoxide and oxides of nitrogen, emit minimal amounts of hydrocarbon, will have high radiative and convective efficiencies and at least a 4:1 turndown ratio. This work presents one such burner which has the potential to meet all of these demands and more. After investigation of a number of burners, including, metal fiber, ported metal, ceramic fiber and ported ceramic, it is believed that cellular ceramic burners will be the best candidates for integration with AMTEC cells for a high power system suitable for hybrid electric vehicles. A detailed study which includes the operating range, radiation efficiency, total heat transfer efficiency, spectral intensity, exit gas temperature and pollutant emission indices measurement has been carried out on circular and square shaped burners. Total heat transfer efficiencies as high as 65-70% have been measured using a water calorimeter. With efficient recuperation, a burner/recuperator efficiency of 80% at peak power and 90% at peak efficiency operating points are conceivable with this burner. Establishment of combustion within the porous matrix leads to low peak temperatures and hence lower NOX. The emission indices of CO and HC are also quiet low. The stability range measurements show a 6:1 turndown ratio at an equivalence ratio of 0.9.