Red mud flocculation process in alumina production

The process of thickening and washing red mud is a gooseneck of alumina production. The existing automated systems of the thickening process control involve stabilizing the parameters of the primary technological circuits of the thickener. The actual direction of scientific research is the creation and improvement of models and systems of the thickening process control by model. But the known models do not fully consider the presence of perturbing effects, in particular the particle size distribution in the feed process, distribution of floccules by size after the aggregation process in the feed barrel. The article is devoted to the basic concepts and terms used in writing the population balance algorithm. The population balance model is implemented in the MatLab environment. The result of the simulation is the particle size distribution after the flocculation process. This model allows one to foreseen the distribution range of floccules after the process of aggregation of red mud in the feed barrel. The mud of Jamaican bauxite was acting as an industrial sample of red mud; Cytec Industries of HX-3000 series with a concentration of 0.5% was acting as a flocculant. When simulating, model constants obtained in a tubular tank in the laboratories of CSIRO (Australia) were used.