Effects of shear during the cooling on the rheology and morphology of immiscible polymer blends

The aim of this work was the generation of a microfibrillar structure in immiscible polymer blends using a new technique. The blend polymer model is the emulsion formed by a mixture of polypropylene (PP) with polystyrene (PS) in the proportion of PP10/PS90. In the first case the pellets of polystyrene and polypropylene were blended on the twin-screw mini extruder in the classical manner with different shear rates. In the second case, the same blend was prepared in the same way followed by a dynamic cooling at different shear rates. The phase morphologies of PP in the blend were determined by Scanning Electron Microscopy on two directions (transversal and longitudinal direction to the flow). In the two cases, the dispersed phase size decreased with the increase of the shear rate in the extruder. An anomaly was registered in the classical method at 200 rpm, where the size of the dispersed phase increases with the increase of the shear rate. The dynamic cooling technique recorded smaller diameters (4 to 5 times) of the dispersed phase compared to the conventional technique. In addition, the reappearance of the microfilaments at 200rpm was observed. The rheological properties were determined by RS100 (Thermo Scientific Haake). Using this new technique, it was noticed that he elastic modulus increases with one decade compared to the classical method and the complex viscosity decreases with the increase of the shear rate. An anomaly was registered in the classical technique, where the dynamic viscosity at 200rpm increases with increasing the shear rate in the extruder.