Wire Tension Coordination Control of Electro-Hydraulic Servo Driven Double-Rope Winding Hoisting Systems Using a Hybrid Controller Combining the Flatness-Based Control and a Disturbance Observer

When the double-rope winding hoisting system (DWHS) is in operation, tensions of two wire ropes of the DWHS will not be symmetrical because of some factors such as different manufacturing deviation between the twin winding drum and two wire ropes, different winding groove depths, the winding asynchronism of two wire ropes, and elastic modulus difference of two wire ropes and so on. Therefore, an electro-hydraulic servo system (EHSS) is employed to actively control two wire ropes tensions to guarantee operation security of the DWHS. Dynamic models of the hoisting system and the EHSS are introduced, of which dynamic model of the DWHS is expressed with state representation. The flatness-based controller (FBC) is designed for the hoisting system. A disturbance observer is utilized to deal with the external disturbance and unmodeled characteristics of the EHSS. Hence, a disturbance observer based integral backstepping controller (DO-BIBC) is designed for the EHSS. The stability of the overall control system is proved by de-fining an overall Lyapunov function. To investigate the property of the proposed controller, an experimental setup of the DWHS is established. As well, comparative experimental results indicate that the proposed controller exhibits a better performance on leveling control of the conveyance and tension coordination control on the two wire ropes than a conventional PI controller.