Effect of alloy element on weld pool dynamics in laser welding of aluminum alloys

被引:50
|
作者
Miyagi, Masanori [1 ]
Wang, Hongze [2 ]
Yoshida, Ryohei [2 ]
Kawahito, Yousuke [2 ]
Kawakami, Hiroshi [3 ]
Shoubu, Takahisa [4 ]
机构
[1] Hitachi Ltd, Res & Dev Grp, 7-1-1 Omika, Hitachi, Ibaraki 3191292, Japan
[2] Osaka Univ, JWRI, Osaka, Japan
[3] Mie Univ, Grad Sch Engn, 1577 Kurimamachiya Cho, Tsu, Mie 5148507, Japan
[4] Japan Atom Energy Agcy, Sect Nucl Sci Res, Mat Sci Res Ctr, 1-1-1 Kouto, Sayo, Hyogo 6795148, Japan
来源
SCIENTIFIC REPORTS | 2018年 / 8卷
关键词
KEYHOLE INSTABILITY; POROSITY FORMATION; STAINLESS-STEEL; BEAM; MAGNESIUM;
D O I
10.1038/s41598-018-31350-4
中图分类号
O [数理科学和化学]; P [天文学、地球科学]; Q [生物科学]; N [自然科学总论];
学科分类号
07 ; 0710 ; 09 ;
摘要
In this manuscript, weld pool dynamics in laser welding of various series of aluminum alloys were investigated by the in situ X-ray phase contrast imaging system. The experimental results showed that metal irradiated by laser was evaporated immediately, which generated the keyhole. Then metal surrounding the keyhole was melted gradually with the heat from keyhole. The growth rate of keyhole depth had a positive linear correlation with the total content of low boiling temperature elements (TCE), so did the keyhole depth and diameter at the stable stage. Longitudinal view area of the molten pool had a negative linear correlation with the thermal conductivity of aluminum alloy. The measured laser absorption rate had the same variation trend with the ratio of keyhole depth to diameter, and the highest absorption rate of 58% appeared in laser welding of aluminum alloy with TCE equal to 2.1%. Violent fluctuation in keyhole shape was avoided in aluminum alloy with TCE lower than 2.1%, where the surface tension and recoil pressure of metal vapor were balanced. To sum up, the effect of alloy element on weld pool dynamics in laser welding of aluminum alloys was firstly quantified in this manuscript.
引用
收藏
页数:10
相关论文
共 50 条
  • [1] Effect of alloy element on weld pool dynamics in laser welding of aluminum alloys
    Masanori Miyagi
    Hongze Wang
    Ryohei Yoshida
    Yousuke Kawahito
    Hiroshi Kawakami
    Takahisa Shoubu
    [J]. Scientific Reports, 8
  • [2] Self-consistent modeling of keyhole and weld pool dynamics in tandem dual beam laser welding of aluminum alloy
    Pang, Shengyong
    Chen, Weidong
    Zhou, Jianxin
    Liao, Dunming
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2015, 217 : 131 - 143
  • [3] Numerical simulation of the temperature field, weld profile, and weld pool dynamics in laser welding of aluminium alloy
    Duggirala, Aparna
    Kalvettukaran, Paramasivan
    Acherjee, Bappa
    Mitra, Souren
    [J]. OPTIK, 2021, 247
  • [4] Effect of droplet impact on molten pool dynamics in hybrid laser-MIG welding of aluminum alloy
    Chen, Xuyang
    Yu, Gang
    He, Xiuli
    Li, Shaoxia
    Miao, Haibin
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 96 (1-4): : 209 - 222
  • [5] Effect of droplet impact on molten pool dynamics in hybrid laser-MIG welding of aluminum alloy
    Xuyang Chen
    Gang Yu
    Xiuli He
    Shaoxia Li
    Haibin Miao
    [J]. The International Journal of Advanced Manufacturing Technology, 2018, 96 : 209 - 222
  • [6] Effect of droplet impact on molten pool dynamics in hybrid laser-MIG welding of aluminum alloy
    [J]. Yu, Gang (gyu@imech.ac.cn), 1600, Springer London (96): : 1 - 4
  • [7] Electromagnetic Control of the Weld Pool Dynamics in Partial Penetration Laser Beam Welding of Aluminium Alloys
    V.Avilov
    A.Schneider
    M.Lammers
    A.Gumenyuk
    M. Rethmeier
    [J]. Journal of Iron and Steel Research(International), 2012, (S1) : 233 - 236
  • [8] Visual sensing and intelligent control of weld pool dynamics in aluminum alloy pulsed MIG welding process
    Shi, Y
    Fan, D
    Huang, A
    Wu, ML
    [J]. ICMIT 2005: CONTROL SYSTEMS AND ROBOTICS, PTS 1 AND 2, 2005, 6042
  • [9] Numerical Simulation of Molten Pool Dynamics in Laser Deep Penetration Welding of Aluminum Alloys
    Peng, Jin
    Xu, Hongqiao
    Yang, Xiaohong
    Wang, Xingxing
    Li, Shuai
    Long, Weimin
    Zhang, Jian
    [J]. CRYSTALS, 2022, 12 (06)
  • [10] Effect of plate thickness on weld pool dynamics and keyhole-induced porosity formation in laser welding of Al alloy
    Liu, Peng
    Huang, Lijin
    Gan, Lu
    Lei, Yuyu
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 111 (3-4): : 735 - 747